Fully Automated Lens Coupling and Packaging System
CA-1000

Fully Automated Lens Coupling and Packaging System is a high-end solution designed for high-precision optical device packaging. The system utilizes a high-precision motion platform to achieve sub-micron alignment, supports automated pick-and-place and batch coupling operations to enhance production efficiency, and integrates UV/thermal curing systems for high-reliability packaging processes. The system is tailored for optical communication, LiDAR, and other fields, enabling efficient mass production of high-performance optical devices.

Product Features

〇    Supports silicon photonics, thin-film lithium niobate, and III-V compound applications

〇    Nanometer-level adjustment with automated alignment optimization

〇    Manual/semi-automatic/fully automatic operation modes

〇    Multi-lens coupling capability

〇    Automated pick-and-place for devices and lens components

〇    Automated dispensing with UV/thermal curing options

Product Application

The system targets silicon photonics, thin-film lithium niobate, and III-V compound chips, ensuring optical performance and increasing packaging density through precise lens coupling. With fully automated processes and multi-channel parallel coupling capabilities during packaging operations, it achieves significantly enhanced production efficiency compared to manual methods.

Technical Specifications

Coupling Axis Control Precision

Travel Range (X/Y/Z)

100mm/100mm/30mm

Minimum Resolution

5nm (high-precision model), 100nm (standard)

Minimum Motion Increment

50nm

Repeatability Positioning Accuracy

±50nm

Unidirectional Positioning Accuracy (closed-loop)

±0.5μm

Rotation Axes (θx/θy/θz)

±6°/±5°/±6°

Rotation Axis Resolution (θx/θy/θz)

0.003°/0.002°/0.002°

Optical Coupling Performance

Lens Post-Glue Control

 ±2μm

Coupling Efficiency

Coupling Efficiency: Single channel: >90% (typical), supports multi-channel parallel coupling

Automation & Production Efficiency

Dual-Lens Synchronous Coupling

1~2 minutes/dual Lens

Dispensing

Glue volume accuracy ±1%, supports nanoscale gap filling

Ultra-Precision Motion Control

Vibration Resistance Class

VC-C

Force Feedback Technology

Pressure sensor detects Lens-substrate contact force <10g to prevent damage

Machine Learning

Optimizes coupling paths based on historical data, improving yield by 10~15%

Multi-Scenario Compatibility

Supported Module Types

QSFP-DD/QSFP/OSFP/CPO/BOX

Multi-Process Integration

Dual-lens simultaneous coupling

Software

Permission Management

Role-based access control for R&D/production

Process Flow Sequencing

Customizable automated packaging workflows for rapid product switching

High-Speed Image Processing & Algorithms

Real-time Lens tracking and adjustment with nozzle alignment

Coupling Algorithms

Supports angle coupling, spiral coupling, hill-climbing algorithms

Language Support

English, Simplified Chinese, Traditional Chinese

Data Storage

MES system integration, database storage

GUI

Real-time process parameter monitoring and historical data traceability


Product Features

Product Application

Technical Specifications

Questions?

Eternal team is at your service!

Tel: (+86) 027-87001679

Email: sales@eternal-technologies.com